Automatic Cable Tray Roll Forming Machine

Name: Automatic Cable Tray Roll Forming Machine
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Automatic Cable Tray Roll Forming Machine

The specifications for 100-600mm cable tray roll forming machine

Main technical parameters of the equipment
1	Raw material thickness	0.6-1.2mm
2	Raw material	Galvanized steel
3	Size of product	Width:100-600mm,height:50-100mm
4	Straightness accuracy	1-1.5 mm /1500 mm
5	Tolerance of the angle tolerance	≤±1.5/1000mm
6	Punching and production speed	About 6-8m/min
7	Motor explosion-proof grade	ExdIICT4
8	Motor protection grade	IP55

Layout of the cable tray roll formig machine:

Automatic decoiling→leveling→servo feeding→punching→cutting→conveyor→roll forming→receive table

Part 1:Hydraulic decoiler

Item	Name	Description
1	Raw material width	200-900 mm
2	Coil inner diameter	Ф480-520 mm
3	Coil outer diameter	Max 1500 mm
4	Coil capacity	≤5T
5	Motor power	5.5 KW with converter control 5.5kw
6	Expand method	Hydraulic
7	Hydraulic power	4 KW
8	Press arm	Pneumatic type, to keep the material from loosing
9	Speed	Adjustable

Part 2:Leveling machine

Item	Name	Description
1	Number of rollers	9 rollers,up 4 down 5
2	Power	5.5 KW
3	Structural features	After quenching and tempering and chrome-plating, the mechanical properties of leveling roller such as rigidity and surface roughness are greatly improved

Part 3: Servo feeder

Item	Name	Description
1	Function	Feeding material accurately
2	Structure characters	Adopt the servo motor drive.

Part 4: Punching press

Part 5:Hydraulic cutter

Item	Name	Description
1	Type	Hydraulic cutting
2	Power	5.5KW
3	Characteristic	The cutting machine is placed at the end of the punching mold's discharging direction. It is an independent mechanism and the length is fixed by the servo feeder. The cutting length can be set by itself. The material of the shears is Cr12MoV, the shears have no burrs and the service life of the shears is long. It is very convenient to change and adjust the shearing gap.

Part 6: Conveyor

Item	Name	Description
1	Type	Powered roller type(convey the material)
2	Function and structure	The sheet metal after guiding the punching and cutting enters the roll forming machine smoothly. The guiding device is mainly composed of an air cylinder. The guide wheel can be easily adjusted to adapt to different widths of material.
3	Power	1.5 KW

Part 7: Main roll former

Item	Name	Description
1	Machine type	Double cantilever gear drive, width adjustable, universal molding machine moves as a whole, can quickly (waist height and width) exchange specifications;
2	Functions and structure	Composed by AC motor,speed reducer,high precision guide,left and right gearbox,horizontal adjusting mechanism and rollers.The main machine’s structure is manufactured with Italian imported technology, with higher precision.
3	Size changing type	One set of rollers can produce all the sizes,changing sizes by adjusting the frame
4	Roller station	18 stations
5	Roller material	Gcr15 with forged treatment,quenched treatment after CNC processing, the hardness is HRC58-62.High strength,high hardness,high precision and long time usage.
6	Shaft diameter	70mm
7	Motor power	22 KW
8	Line speed	About 6-8m/min

Part 8: Product receive table

Part 9:Electric control system

Item	Name	Description
1	Control system	PLC,touch screen and human-computer interface,which can realize the interaction between human and PLC
2	Function	Set up length,quantity of the product etc.
3	Type	Manual and automatic operation type.