Combined stud and track roll forming machine
Combined stud and track roll forming machine is designed based on the idea of two or more types profiles like stud and track can make by one machine and two profiles could work together. Those two profiles can work at the same time. Here I will take the following drawing profiles for examples.
Combined stud and track roll forming machine:
Main Machine of Combined stud and track roll forming machine:
Size: 4800х1800х1400
Weight: 3.2 Tons
Voltage: 380V/50HZ 3Phase(oras customer’s request)
Roller fixer : Guide column
Frame : Steel plate welded
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 40Cr steel with tempering
Diameter of shafts: φ60mm
Number of rollers for wall angle stud :11 rollers
Number of rollers for C channel :14 rollers
Main power: 5.5 kw for each part
Cycloidal planetary gear speed reducer
Punching holes
The hydraulic station to punch holes, one station.
The molds are changeable. We will give related holes molds.
Servo tracking shearing system
Material of blades: Gcr12 quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
We will give more cuttingblades for you to change to fix those different drawing profiles.
Hydraulic Station
Hydraulic motor Power: 5.5kw for each one
Hydraulic oil: 46#
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And three sets: one is for punching hole; one is for printing words and one for cutting. Sets of electromagnetism valves.
Electric Control SystemFeature:
1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
3. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
The advantages of Combined stud and track roll forming machine:
- Two lines together, it takes up small space.
- One worker can watch the production of two lines.
- Two types speed machine design optional, normal speed like 25m/min and high speed design like 45 meter per minute.
- As to the cost, it is more or less same like two lines.
- It is good for those whose factory is quite small but needs to hold more machines.
We have another options for your reference: If you budget is so limited you can choose to use one shaft with two types rollers like the following machines. But we need to discuss to check whether two profiles could be made like this or not.
Combined stud and track roll forming machine working videos for your reference:
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