Double Layer Metal Roofing Sheet Forming Machine For Corrguated Tile and Trapezoidal Tile

Double Layer Metal Roofing Sheet Forming Machine For Corrguated Tile and Trapezoidal Tile

Profile drawing of roofing sheet

Material thickness: 0.2 to 0.8mm GI PPGI

Material width: ≤1250mm

The layout of machine

The machine is composed by the following elements: decoiler, feeding device, leveling system, main roll forming machine, shearing system, PLC system, hydraulic station and runout table.

5 Ton Hydraulic Decoiler with loading car

The feeding unit is mechanically separated from the rest of the production line.

Coil holder: hydraulic mechanism for securing the coil steel in the device, suitable for the required coil weight.

Steel coil width: 1250mm

Internal diameter of coil: 460~560mm

Maximum external diameter:1250mm

The capacity is 5 tons( max)

Working speed: 0-15 m/min adjustable

Main motor power: 4KW

Feeding device and leveling system

Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.

Feeding type: adjustable

Feeding width: 1250mm

Entrance and guide roller: diameter 80mm, material is SAE 1045. chrome coated

With manual cutter

Main Roll Forming Machine

Machine base frame adopt 350H or 500H beam steel

Color of machine: blue and yellow (or as customer's requirement)

Main motor power: 7.5KW, brand: Simens

Voltage: 380V 60HZ 3Phase or as customer's requirement

Roller material: ASTM1045 hard chrome coated

Shaft diameter: 80mm material: 45# steel

Transmission: by chain

Upper station: 17 roller station

Lower station: 19 roller station

Shearing System

Cutting after forming: cut the sheet after roll forming to required length

Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.

Material of blade: GCr12, 58-62 HRC hardness

Cutting power by hydraulic: 4KW

Length measuring: automatic encoder length measuring, brand: Omron

Tolerence of length: +/-1.5mm

Hydraulic station

Hydraulic power: 4KW

Working pressure: 12-16 Mpa, adjustable

Hydraulic oil: 46# hydraulic oil

Color: Blue ( or as customer's requirement)

PLC Control System

PLC brand: Delta

Frequency brand: Delta

Screen type: touch screen, also have bottons on the panel

Screen language: Chinese/ English

Profile length set-up: yes

Batch quantity program: yes

Low voltage electric parts: Schneider brand

Support multi orders input,ensure the machine can work continuously according to different request without stop.

10 Meter Automatic Stacker

Auto stacker for reception of the cut profiles: included, allows free unloading of each cut profile and automatic placement on the stack of previously made products, total unit length after assembly - at least 10meters.

Stacking principle: the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet.

Unloading of the finished products (moving of the stack of finished products from the production line): mechanic, it will be possible to pick the stack using a fork-lift or in a similar manner.

Air cylinder swing arm size: 40mm*80mm

Transmission power: 4KW AC motor

Stacker length in 6m, transmission table lenth in 25m

Carrying capacity: maximum 5000kg

Length of capacity: 500-12000mm

The maximum stacker height: 300mm