Zhongtuo Roofing Sheet Forming Machine Installation Operation Manual

10/09/2021
Roofing Sheet Machinery Installation Steps Introduction

Installation Operation Manual

 

Detail steps step 1: Frame level detection and adjustment

Note: The size marked in the picture is the reference size, the customer should adjust according to the actual size;

(1) Material needed: 10mm transparent plastic tube, the length is about 1.5 times that of the large frame.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图1

(2) Fill the water pipe with water without bubbles, and the plastic pipe cannot be discounted or blocked, so that the water is unobstructed.

(3) Take 4 corners on the big frame: big frame angle 1, big frame angle 2, big frame angle 3, big frame angle 4.

(4) Measure the large frame angle 1 and the large frame angle 4 at both ends of the water pipe respectively, so that the horizontal lines of the water pipes of the large frame angle 4 and the large frame angle 1 are aligned (red is the water surface)

(5) After aligning the horizontal plane with the large frame angle 1 as the reference, check whether the horizontal plane of the large frame angle 4 is also aligned with the horizontal plane. If there is an error, adjust the height of the large frame to align with the horizontal plane.

(6) After adjusting the big frame angle 1 and big frame angle 4, keep the water pipe of big frame angle 1 still, move the other end of the water pipe to measure the level of the other two corresponding angles, and adjust the height of the big frame to make the other two big angles. The frame angle is the same level as the large frame angle 1.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图2 Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图3

Illustration

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图4 Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图5

Step 2: Adjustment and measurement of mian shaft level

(1) Take two points at the upper end of the vertical plate and the lower tile box at both ends of the machine, point A point B and the other end point C and D.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图6

(2)Measure the sizes of A B and C D respectively to make them consistent. If there is an error, adjust the bottom flat screw to make it consistent.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图7

(3) Then draw a line (the red straight line in the figure) across the two points A and C at both ends.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图8

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图9 Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图10

(4)Check whether the upper plane of the middle tile box is in a straight line with the horizontal line of the main axis, and adiust the tile box based on the horizontal line of the main axis, and adjust all to a parallel state.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图11 Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图12

Step 3: Adjust the gap between the upper and lower axle wheels

After adjusting the level of the bottom shaft,adjust the gap between the upper and lower wheels according to the bottom wheel to be consistent between 0.5m m-0.7mm.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图13Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图14

Step 4: main shaft center line adjustments
·(1) Draw a centerline of the vertical plate with the vertical plates at both ends as the reference size,and use this as the reference.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图15 Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图16

(2) Find the center point of the first row according to the size between the middle wheels of the upper shaft in the first row.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图17

(3)Adjust the center point of each row of the axle to align with the center line of the vertical plate as the reference.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图18

Step 5: Solution to the problem of feeding deviation

ln the production process, if the following situations occur:
lf the left or right side of the board deviates from the normal position (the position is deviated to the left in the figure), adjust the height of the base under the large frame on the left and the ground .

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图19

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图20

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图21

Please make sure the seam exactly like the pictures.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图22

When adjusting the height,use 5 mm as the unit to make appropriate adjustments according to the actual situation of the machine.

Zhongtuo Roofing Sheet Machinery Installation Operation Manual插图23

If you have any question about the installation of machine, please feel free to contact with us. We always sincerely at your service.